The toilet paper making business is a great idea to start a profitable small scale business since it is highly consumable item. Toilet papers are used in a huge volume on daily basis. This business can give huge return with moderate investment provided you have a well-researched business plan, suitable business place and skilled labor and most importantly the sourcing of raw materials. Small-scale manufacturing and large-scale manufacturing both are possible in toilet paper making business.
REQUIRED SKILLS FOR STARTING A TISSUE PAPER MAKING BUSINESS
Before venturing into this type of business, it is very important that you have the complete and thorough knowledge and skill. If it is required, take necessary training to get the expertise in the field of the business. There are courses offered by universities which will help improve your skills and understanding of the technology involved. You can alternatively get training from current experts in this field. You can apply for internships at factories and get first-hand experience.
The tissue paper manufacturing process includes following steps:
Pulp and Dye: This is first in the process of making soft tissue paper. First of all, you need to create paper pulp. You can produce this from recycled materials. You need to mix fiber with the wood pulp then you have to bleach it and wash it. Then you need to place the fiber in a mixing tank where the manufacturer adds components like dye. Tissue paper used for household purposes is normally dyed white. If you want you can mix with an assortment of dye colors.
Pressing: Then, you have to go for pressing to squeeze out moisture. The main intention to press tissue is to make it dry and easy for it to enter next step of the process.
Creeping: Here pulp is processed through dryer heated by steam. This dryer helps in putting pulp process through creeping. Roller dries up the pulp with extreme heat as fine blades scrape the tissue to desired thickness
Toilet paper manufacturing machines
It’s most likely that you will need finance when setting up a toilet roll production business. The toilet roll production equipment is available in South Africa and ranges for a single machine from R175 000 for the bottom end of the range model to R500 000 for a fully automated machine.
Types of Machinery
- Core making cutting machine – This machine produces the brown cardboard core that the tissue is wrapped around.
- Jumbo reel winding machine– This machine winds the tissue paper from the jumbo reels to the cardboard core.
- Embossment attachments or embossing machines – Embossments are the prints on the surface of the tissue and the tissue roll can either be plain or embossed.
- Band saw cutting machine – This machine cuts the paper into the right side.
Companies selling toilet paper making machines
You could even start in a smaller building and when you have increased your funds, upgrade your facilities into a bigger space. Make sure to take all of the costs into account when trying to finance your business. You’ll have to include raw material required to make the rolls. These are supplied in jumbo tissue rolls and cost from R6 600 per ton.
This type of business will require trained employees. It would be a definite advantage if you hired experienced operators or people experienced in similar industries. This will allow you to hit the ground running instead of slowly training your staff from scratch.
How to fund your Toilet Paper Manufacturing business?
You can finance your Toilet Paper Manufacturing business by any or all of the following ways:
- Fund your startup yourself.
- Pitch your needs to friends and family.
- Applying for a Business loan
- Finding your business through crowdfunding
- Apply to local angel investor
A business plan